Hawk Workshop Epoxy Flooring System Replacement
Scope
Repair and replace deteriorated epoxy flooring (1,650 m²), restore wall skirting (550 linear meters), and fill expansion joints to ensure durability and operational safety
Deliverables
- New epoxy flooring (1,650 m²) with Sika-certified slip/chemical resistance.
- Reinstalled marble skirting (550 linear meters).
- Sealed expansion joints and restored drainage systems.
- Technical documentation, including material submittals and test reports.
Scope of Work
1. Epoxy Flooring Replacement
Surface Preparation:
- Clear the area of obstacles and remove damaged epoxy flooring.
- Mechanically clean and degrease the substrate (using PROKEM Kerndegreaser WB).
- Ensure substrate meets Sika standards: compressive strength ≥25 N/mm², moisture content <4%, and temperature >10°C.
Application:
- Primer: Apply Sikafloor®-161 epoxy primer (0.35–0.55 kg/m²).
- Self-Leveling Coat: Apply Sikafloor®-263 SL epoxy (1.5–3.0 mm thickness, 1.9 kg/m² mix with quartz sand).
- Curing: Allow 24–72 hours based on ambient conditions.
Joint Filling:
- Fill expansion joints with Sikaflex®-1A sealant and backer rod.
2. Wall Skirting Restoration
- Remove damaged skirting and prepare walls.
- Install 550 linear meters of Triesta marble skirting (Sinai Pearl Grey, polished/honed finish).
3. Drainage & Finishing
- Clean and repaint drainage channels.
- Conduct final inspections and compliance tests.
Information About the Project
| Location | Power Generation (PG) Workshop, Egypt |
| End-User | Air Defense |
| Award Date | Apr, 2025 |
| Contract | W912ER22C0018 |
The contractor continues to enhance their resources and expand their workforce with skilled tradespeople. Their safety plan, approved by the CEMED Safety Officer, demonstrates their safety commitment. The contractor's Safety Officer executes the plan diligently, with excellent coordination between Safety Office and RE.
The job-site supervisors' empowerment has increased effectiveness. The contractor implemented an organized tracking system to fully record, follow up, and warranty items. They've also improved reporting systems. As a result, the customer is extremely satisfied with the quality relative to cost.
Interdyne’s proactive management, strong communication, and tireless efforts to meet and exceed timelines have reflected very positively on the company.
Contractor overcame issues like unavailable parts and executed the tasks smoothly with full compliance. Performance met all contractual requirements.
Interdyne practiced the 3 C’s: Communicate, Coordinate, and Cooperate. Delivered 100% quality to USACE standards under extreme conditions.